Testing and Commissioning of Advanced Microprocessor/Numerical Based Protection Relays

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  • Sound knowledge in Electromechanical & Numerical relays of various makes of ABB/Hitachi, GE/Alstom, SIEMENS, Schneider Electric, SEL, NR Electric, Toshiba, L&T, Easun Reyrolle, Ashida, Avana, JVS, Megawin & every make.
  • Configuration & Testing of all major Protection Relays like Feeder Management, Distance, Transformer, Busbar, Motor, Generator, Line Differential protection relays of various makes.
  • Testing of Electromechanical /Auxiliary Relays of Alstom, ABB, Easun Reyrolle makes.
  • Erection, Testing and commissioning of High Voltage, Medium Voltage and Low Voltage Control and Relays Panels of 400v to 765kv range.
  • We offer Services to Power Generation Plants, Transmission, Distribution & Industries of Various domains.
  • We have good Skilled Engineers who can handle Single Phase & Three Phase Numerical Secondary Injection Kits.
  • Sales and Supply of Numerical Relays of Popular make Like ABB, GE/Alstom, Schneider Electric, SIEMENS, NR Electric, Toshiba.
  • Sales, Supply & Repair service of various Electromechanical relays.

Calibrated Test Kits used for Testing Protection Relays

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  • Single Phase Secondary Injection kit - Sudhershan insulation make - Used only for Testing Electromechanical relays.
  • Three Phase Numerical Secondary Injection Kit – CMC 356 OMICRON energy make.
  • Our Engineers also have good hands on with Various Power Simulators like Omicron, Megger-MPRT, SMRT, PULSAR, Freja300, PONOVO, ISA at customer Premises.
  • We use calibrated Multimeters of Fluke make.
  • Advanced System configuration laptops communicate & configure Numerical Relays & Numerical Secondary Injection Kits.

We have good experience on handling following Make Protection Relays and their Software

Manufacturer Software Tool
ABB/Hitachi PCM 600
GE/Alstom Grid Enervista UR & 8-Series Setup for GE Relays, Micom S1 Agile for ALSTOM Relays
SIEMENS DIGSI4, DIGSI5
Schneider Electric EASERGY STUDIO, GBD, Esetup Easergy Pro
SEL-Schweitzer Eng. Laboratories SURVALENT, ZENON, ACSELERATOR
NR Electric CSPC
Toshiba RSM100, GSC1000

Calibrated Test Kits

Test Equipment Test Equipment Test Equipment Test Equipment Test Equipment Test Equipment Test Equipment Test Equipment Test Equipment Test Equipment

Retrofitting of Old Relays/Electromechanical Relays with Numerical Relays

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  • SPS Engineering Solutions has good experience in retrofitting the old/electromechanical relays with numerical relays to support various communication protocols like IEC 61850 Ed1 & Ed2, DNP3.0, MODBUS, IEC 101, 103, 104 & Courier.
  • Existing scheme drawings are modified and advanced numerical/microprocessor-based relays scheme drawings will be submitted after the site survey.
  • Protection relays are configured and tested as per the modified scheme drawing.
  • SPS Engineering Solutions has well experience in retrofitting feeder, motor, generator, distance, line differential, transformer, busbar protection relays of ABB, GE/Alstom grid, SIEMENS, Schneider Electric, Toshiba, NR Electric.
  • After retrofitting activity, the protection relays are also integrated into the existing SCADA.

Testing and Commissioning of Substation Automation System (SAS) Products.

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  • SPS Engineering Solutions has extensive experience handling various Substation Automation System (SAS) products, including those from GE/Alstom Grid, ABB, Siemens, Schneider Electric, NR Electric, and Toshiba.
  • Engineering the architecture of systems based on the number of bays for various voltage levels: 11kV, 33kV, 132kV, 220kV, 440kV, 765kV.
  • Developing databases according to the engineering architecture. Software and hardware installations of respective SAS are verified at the site with customer presence.
  • Forming rings as per architecture using configured EFS Ethernet Fibre Switches and LIUs, performing FO cable splicing and OTDR testing, bringing all IEDs under a single network.
  • Installing software and hardware for the respective SAS.
  • Configuring clients (HMI) and Gateway-101/104, establishing communication with the Load Dispatch Centre.
  • Configuring the system and modifying HMI graphics in the database as per customer application logic.
  • Configuring Bay Control Units/Bay Protection & Control Units, and RTUs as per the scheme. Digital inputs and outputs are addressed in the database and configured in the system configurator, and checked as per the scheme and HMI level.
  • Conducting point-to-point testing of all protection, metering, and control gateway signals in coordination with the Load Dispatch Centre.
  • Setting and configuring protection relays with respect to communication and GOOSE configuration between IEDs.
  • Configuring and testing the Auto Disturbance Recorder and integrating the MFM Global Positioning System.
  • Creating ICD, SCD, and CID files and importing ICD files into the system configurator and addressing.
  • Integrating third-party Bay/IEDs to the existing SCADA in the substation.
  • Configuring interlocks in Bay Control Units and checking remote operations of equipment like isolators and breakers.
  • Conducting SLD and metering checks in all installed Bay Control Units and at the HMI level.
  • Testing relay signals, auto recloser, synchrochecks, CVT/PT selection logic for various bus topology arrangements, and normal and transfer mode logic checks in case of two buses with a transfer bus in every bay of the substation.
  • Engineers are well-experienced in working with various communication standards and protocols like IEC 61850 Ed1 & Ed2, DNP3.0, MODBUS, IEC 101, 103, and 104.
  • Performing SAT testing.

We are well experienced on working following Make Substation Automation SAS Products and their Softwares

Manufacturer SCADA / HMI Software
ABB/Hitachi MICROSCADA
GE/Alstom Grid A-View, GE Simplicity, DS AGILE
SIEMENS SICAM PAS, SICAM 230 HMI, WINCC HMI, TOOL BOX II
Schneider Electric PACIS, ECOSUI, VJEO CITECT

Erection ,Testing & Commissioning of Substation Equipments

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  • Power Transformer, ICT/Generator Transformer, Auxiliary Transformer
  • Instrument Transformers - CT, PT, CVT
  • Bus/Line Reactors and Capacitors
  • Circuit Breaker, Isolators/Disconnectors
  • Lightning/Surge Arrestors
  • Busbar Stability checks
  • Earth Switches & Power cables
  • Motors & Generators Primary tests
  • Earthing and DC system testing
  • Low & Medium Voltage Switchgear

Operation and Maintenance (O & M)-Annual Testing Contracts (ATC) Annual Maintenance Contracts (AMC)& Annual Rate contracts with MNC’s

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  • We provide Operation and Maintenance (O & M) Service to Control & Relay Panels, HT/LT Switchgear, Substation Equipments, SAS Products from 400V to 765kV, and PCC/MCC panels of various industries including Cement Plants, Sugar Plants, Steel Plants, Refineries, and Power Plants.
  • We undertake Annual Maintenance testing for Control & Relay Panels, Substation Equipments like CTs, PTs, and CBs, which are done periodically in industries.
  • Annual Testing Contracts are available for both HT/LT Switchgear, Control & Relay Panels, and Substation Equipment up to 765kV.
  • Relays & Substation Equipment Test reports are submitted to the customer in both soft and hard copies, accompanied by CEIG License No. for reference.

Electrical Substation Engineering Activities

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  • Testing and Commissioning of Primary and Secondary Equipment in AIS & GIS Substations up to 765kV.
  • Erection, Testing & Commissioning of Bay Control Units (BCU), Bay Control & Protection Units (BCPU), Remote Terminal Units (RTU).
  • Cable Schedule preparation from Primary Equipment to Control & Relay Panels. Scheme checking of Primary & secondary panels Circuits as per Engineering Scheme designed.
  • Relay settings & Relay Coordination, Load flow/Power system Analysis Study done with the help of ETAP Software and submitting Reports to Customer.
  • Testing and Commissioning of Control and Relay Panels, Substation Automation Systems, & SCADA.
  • Designing Engineering Scheme Drawings for Substation Primary Equipment & C& R panels with Electrical CAD and submission to customer in CAD/PDF format up to 765kV.
  • Designing Engineering Schemes for Power Transformer, Auxiliary Transformers, Instrument Transformers - CT, PT/CVT Sizing, Cable tray, Earthing layouts, Wiring Schedule, Cable Sizing.
  • Providing Final Relays Settings with Relay Coordination & Load Flow analysis Study using E-TAP Software.

Calibration of various Meters

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  • Single & Three Phase Energy meters
  • Ammeter
  • Voltmeter
  • Active, Reactive, Apparent Power Meter
  • Frequency meter
  • Power Factor Meter
  • Transformer Oil Temperature Meter

Customer Training

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  • Training on Power System Protection: Numerical relays, Relays Parameters Settings & Configuration of Feeder, Motor, Generator, Distance, Line/Current Differential, Transformer, Busbar Protection relays from ABB/Hitachi, SIEMENS, GE/ALSTOM, SCHNEIDER Electric, NR Electric, Toshiba, Sifang. Electromechanical relays training is also available.
  • Training on Testing, Operation & Maintenance of Primary Equipment like Circuit Breaker, CT, PT/CVT, Power Transformer, Isolators, etc.
  • Training on Substation Automation Systems Products: Bay control Units, Bay Control & Protection Units, Remote Terminal Units, SCADA.
  • Training on Various Communication Protocols used in Substation Automation Systems.

To Whom we provide Training?

To Utility Customers.(In our Premises or Customer Premises)

Engineering College Students of EEE,ECE Disciplines. We also conduct work Shops

Thermo-scanning

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  • we can detect the amount of heat generating inside the panel then we can analyze the problems that are creating a menace to the technicians without getting into contact with the actual system.
  • With the thermography services we can detect the faulty locations before happening, these thermography services in India are increasing day by day which results the positive output of increase in production.

Rental Services

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  • We offer complete test kits on a rental basis.This will give you the convenience of using high-quality equipment at an affordable price.